Intelligent CNC Diamond Wire Saw Cutting Machine: Shaped Stone Cutting Solution
Lizzy
What is a wire saw cutting machine?
A wire saw cutting machine is a specialized equipment used for stone processing. It utilizes a flexible metal wire embedded with diamond particles to achieve precise stone cutting. Driven by the machine, this diamond wire saw rotates at high speed, enabling straight, curved, or complex shape cuts according to preset paths.
The design of a diamond wire saw cutting machine allows for exceptional flexibility and accuracy in stone processing, making it ideal for creating stone products with specific shapes and dimensions, such as arcs, circles, ellipses, or other irregular forms.
This machine is often equipped with a CNC system that automates complex cutting tasks, enhancing production efficiency and quality.
Why use a wire saw cutting machine?
Flexibility for complex shapes:
A wire saw machine can cut complex shapes that traditional saw blades cannot achieve, catering to the demand for personalized and customized stone products in architectural and decorative fields.
Precision to improve material utilization:
Precise cutting capability means higher material utilization and less waste, crucial for cost control and resource saving.
High efficiency with automated production:
Automation reduces manual operation, decreases labor intensity, and improves production speed and consistency.
Shaped wire saw machines are favored in architectural decoration, sculpture art, tombstone manufacturing, and furniture design. Compared to traditional stone cutting machines like bridge saws, they provide greater design freedom and processing possibilities.
How to choose a diamond wire saw cutting machine?
General-purpose stone cutting models
Recommended Models:
Intelligent CNC Wire Saw Machine Pro / Intelligent CNC Wire Saw Machine for granite
Cutting Functions:
Supports multifunctional cutting, including straight, curved, and complex shaped cuts, meeting diverse stone processing needs.
Applications:
Custom furniture: Cutting marble tabletops, granite countertops, stone chairs
Architectural decoration: Cutting stone slabs, stair handrails, stone railings
Interior decoration: Cutting stone fireplace surrounds, kitchen countertops, bathroom countertops
Landscape design: Processing stone benches, stone tables, stone columns
Other hard material cutting: Graphite, alloys, semiconductors, quartz glass, etc.
Maximum Cutting Dimensions:
3000 × 3500mm × 1500mm
Foamed ceramic cutting models
Recommended Model:
CNC Wire Saw Machine for Foamed Ceramics
Cutting Functions:
Specifically designed for lightweight materials, supporting straight, curved, and shaped cuts to handle complex shapes flexibly.
Applications:
Precise processing of foamed ceramic insulation panels for construction
Shaped cutting of low-density stones or refractory bricks
Customized shape processing of lightweight industrial materials
Maximum Cutting Dimensions:
3000mm × 2400mm × 1100mm
Tombstone cutting models
Recommended Model:
CNC Wire Saw Machine for Profiling Tombstones
Cutting Functions:
Supports straight, curved, and shaped engraving, designed for small-scale stone processing with user-friendly operation and cost-effectiveness.
Applications:
Precision cutting of small tombstones and monuments
Curved and shaped processing for small stone factories
Custom cutting of artistic sculptures or commemorative plaques
Maximum Cutting Dimensions:
1500mm × 1200mm × 800mm
Diamond Wire Saw Cutting Machine Features
Low learning curve, easy operation
The Dinosaw self-developed CNC intelligent control system shortens the learning period from months to just 5 minutes compared to traditional G-code systems, significantly reducing training and labor costs.
The intuitive interface supports touch screens and direct CAD drawing imports, simplifying workflows and enhancing processing efficiency.
Real-time monitoring of processing data allows flexible adjustments during operations, with automatic alarms for anomalies, ensuring safer and more convenient use.
High cutting precision up to ±1mm
Equipped with an Inovance servo motor and servo system, comined with real-time pressure sensors and hydraulic tensioning devices, it ensures constant cutting pressure. Compared to stepper motors, precision is improved from 3-5mm to ±1mm.
Enhanced processing efficiency
Utilizing a permanent magnet synchronous motor, the processing efficiency for medium-hard marble reaches 1.8-2.5㎡/h, doubling the output while saving over 30% energy compared to standard motors.
Extended flywheel lifespan
Reinforced flywheel design increases weight by 30% and strength by 20%, with dynamic balancing to reduce vibration and noise, doubling the flywheel's service life.
Stable casting frame structure
Key components like columns and flywheels use cast structures, ensuring smooth operation. Core parts undergo precision machining and heat treatment to minimize errors.
Durable worktable lifespan of up to 10 years
Heavy-duty H-beam welded structure for the worktable, with high-strength slewing bearings for rotating parts, supports a maximum load of 50 tons, designed for a 10-year lifespan.
High-quality and durable accessories
Rails are sourced from Taiwan's HIWIN, bearings from NSK, and flywheel guards are made of lightweight, deformation-resistant, corrosion-resistant fiberglass, significantly extending service life.
Flexible customization options
Customizable rotating carts, gantry tracks, and electrical configurations to meet diverse processing scenarios.
Application Scenarios of Diamond Wire Saw Cutting Machine
Granite mosaic cutting
Granite special-shaped pattern cutting
Granite block splitting
Granite tombstone cutting into finished products
Foam ceramic decorative molding cutting
Foam ceramic square railing cutting into finished products
Product Details of Diamond Wire Saw Cutting Machine
CNC wire saw machine operating system
Inovance servo motor
Permanent magnet synchronous motor
Enhanced flywheel design
Cast frame structure
Heavy-duty worktable
Related Products
Intelligent Block Squaring Wire Saw Machine
Features:
The machine adopts a high-efficiency and stable PLC control system, supporting precise trimming and cutting of stone blocks. It is simple to operate, highly efficient, and significantly reduces stone waste while ensuring processing accuracy. The system can be upgraded to the Dinosaw CNC control system, enabling special-shaped cutting for enhanced versatility.
Application Scenarios:
Suitable for medium and large stone processing plants, primarily for trimming and cutting stone blocks. Especially ideal for customers requiring efficient mass production and high cutting precision.
Vertical Diamond Wire Saw Cutting Machine
Features:
Compact design supporting straight-line, arc-edge, and special-shaped cutting, offering excellent cost performance.
Application Scenarios:
Ideal for small and medium-sized stone processing plants, used for fine processing of small to medium materials and tombstones, particularly for customers with low batch production requirements.
Curbstone Wire Saw Cutting Machine
Features:
Supports straight and curved cutting, equipped with conveyor belt transport functionality, enabling automated production lines.
Application Scenarios:
Specially designed for curbstones, roadside stones, and park edging stones, meeting stone processing needs in road construction and landscaping projects.
Multi-Wire Saw Machine
Features:
Supports vertical cutting, capable of batch-cutting stone blocks into slabs with high efficiency and strong cutting stability. The wire saw's narrow kerf significantly improves material yield.
Application Scenarios:
Primarily used for efficient slab production from marble, granite, luxury stone, and sandstone blocks, making it the ideal choice for large-scale stone processing.
