Diamond beading rope saw failure analysis

Jerome

Diamond wire saws cutting stone
Diamond wire saws cutting stone
Diamond wire saws cutting stone

1. Diamond beaded rope saws can not saw and use the most often encountered is not the correct choice of diamond (often choose too good diamond), carcass, bead spacing, mold design or the wrong application parameters.


For example, if we choose too high diamond density or too good diamond, its sawing performance is not too good. The diamond will be less likely to chip, making it difficult to produce a new sharp edge tip.

2. The rope breaks, usually because the wrong application parameters are used or the quality of the diamond beaded rope saw is too poor, which means that the bond between the plastic/rubber and the diamond bead is not strong enough, resulting in rock chips getting into the diamond saw rope, and soon the magma or rock chips partially contacting and abrading the rope between the bead's steel body and the rope and the rope's connecting threads begin to break, which can also be due to the wrong application of the bonding agent.

Rope breakage may also be due to the wrong choice of steel wire rope, bead steel body, injection molding after heat treatment due to bad.

3. Bead spalling If the cut layer of the bead partially spalls off from the bead steel body, it is usually due to improper selection of the carcass or the use of incorrect sintering parameters. Often the use of incorrect cold pressing process is also the cause of flaking.

Sometimes it can also be due to an improper dewaxing process that allows paraffin wax to seep between the metal carcass and the beading steel body. Sometimes the problem is also related to improper cleaning of the beading steel body.

4. bead combination is not firm bead loose, combination is not firm, usually is the signal of injection molding problems. It can also be related to the improper selection of wire rope, or improper cleaning of the diamond beads due to internal contamination, which will lead to poor bonding between the beads and the injection molding/injection rubber.

A pile of diamond beads
A pile of diamond beads
Diamond wire saw cross-section, exposing wire rope and rubber
Different types of diamond wire saws with rubber and injection-molded connections
Reel of diamond plated wire saws
A pile of diamond beads
A pile of diamond beads
Diamond wire saw cross-section, exposing wire rope and rubber
Different types of diamond wire saws with rubber and injection-molded connections
Reel of diamond plated wire saws
A pile of diamond beads
A pile of diamond beads
Diamond wire saw cross-section, exposing wire rope and rubber
Different types of diamond wire saws with rubber and injection-molded connections
Reel of diamond plated wire saws

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Quanzhou Dinosaw Machinery Technology Co.,Ltd.

2018-2024 @ Dinosaw Copyrights

Quanzhou Dinosaw Machinery Technology Co.,Ltd.

2018-2024 @ Dinosaw Copyrights

Quanzhou Dinosaw Machinery Technology Co.,Ltd.

2018-2024 @ Dinosaw Copyrights